We present a simple approach for patterning metal nanoparticles into periodic superstructures on flat films spanning centimeter-square areas. Our approach is based on capillary force lithography, a soft lithography method that is used to impart topography to molten polymer films, and applies it to block copolymer films to obtain substrates featuring both topographic and chemical contrasts that can serve as templates for the selective deposition of nanoparticles. Here we show that flattening the films by exposure to solvent vapour prior to nanoparticle deposition not only retains chemical heterogeneity but also provides access to unique hierarchically-organized nanoparticle superstructures that are unattainable by other methods. Such structures could be useful for optical, sensor, and catalytic applications.

Directed self-assembly of block copolymers is evolving toward applications that are more defect-tolerant but still require high morphological control and could benefit from simple, inexpensive fabrication processes. Previously, we demonstrated that simply casting ultra-thin block copolymer films on topographically defined substrates leads to hierarchical structures with dual patterns in a controlled manner and unraveled the dependence of the local morphology on the topographic feature dimensions. In this article, we discuss the extreme of the ultraconfined thickness regime at the border of film dewetting. Additional non-bulk morphologies are observed at this extreme, which further elaborate the arsenal of dual patterns that could be obtained in coexistence with full placement control. It is shown that as the thickness confinement approaches its limit, lateral confinement imposed by the width of the plateaus becomes a critical factor influencing the local morphology.

Soft lithography techniques have become leading mesoscale approaches for replicating topographic features in polymer films. So far, the modified polymer films formed by soft lithography only featured topographic heterogeneity. Here we demonstrate the application of soft lithography techniques to block copolymer films, and show that the preferential affinity of one of the blocks to the stamping material leads to chemical heterogeneity that corresponds to the topographic features. Detailed surface and structural characterization of the patterned films provided information on its three-dimensional structure, revealing insights on the domain reorganization that takes place in the block copolymer film concomitantly with topography formation. The formed structures were utilized for selective assembly of gold nanoparticles into hierarchical structures. The versatility of this combined nanofabrication/self-assembly approach was demonstrated by the assembly of two types of metallic nanoparticles into two different arrangements with full control over the location of each type of nanoparticles.

The ability to create mixed morphologies using easily controlled parameters is crucial for the integration of block copolymers in advanced technologies. We have previously shown that casting an ultrathin block copolymer film on a topographically patterned substrate results in different deposited thicknesses on the plateaus and in the trenches, which leads to the co-existence of two patterns. In this work, we highlight the dependence of the dual patterns on the film profile. We suggest that the steepness of the film profile formed across the plateau edge affects the nucleation of microphase-separated domains near the plateau edges, which influences the morphology that develops on the plateau regions. An analysis of the local film thicknesses in multiple samples exhibiting various combinations of plateau and trench widths for different trench depths enabled the construction of phase diagrams, which unraveled the intricate dependence of the formed patterns not only on the curvature of the film profile but also on the fraction of the film that resides in the trenches. Our analysis facilitates the prediction of the patterns that would develop in the trenches and on the plateaus for a given block copolymer film of known thickness from the dimensions of the topographic features.

The olefin metathesis reaction is among the most widely applicable catalytic reactions for carbon–carbon double bond formation. Currently, Mo– and Ru–carbene catalysts are the most common choices for this reaction. It has been suggested that an iron-based catalyst would be a desirable economical and biocompatible substitute of the Ru catalysts; however, practical solutions in this regard are still lacking. Here, we report the discovery and mechanistic studies of three-coordinate iron(II) catalysts for ring-opening metathesis polymerization of olefins. Remarkably, their reactivity enabled the formation of polynorbornene with stereoregularity and high molecular weight (>10⁷ g mol^–1). The polymerization in the presence of styrene revealed cross metathesis reactivity with iron catalysts. Mechanistic studies suggest the possible role of metal–ligand cooperation in formation of the productive catalyst. This work opens the door to the development of iron complexes that can be economical and biocompatible catalysts for olefin metathesis reactions.

The collective properties of ordered ensembles of anisotropically shaped nanoparticles depend on the morphology of organization. Here, we describe the utilization of block copolymer micelles to bias the natural packing tendency of semiconductor nanorods and organize them into circularly arranged superstructures. These structures are formed as a result of competition between the segregation tendency of the nanorods in solution and in the polymer melt; when the nanorods are highly compatible with the solvent but prefer to segregate in the melt to the core-forming block, they migrate during annealing toward the core–corona interface, and their superstructure is, thus, templated by the shape of the micelle. The nanorods, in turn, exhibit surfactant-like behavior and protect the micelles from coalescence during annealing. Lastly, the influence of the attributes of the micelles on nanorod organization is also studied. The circular nanorod arrangements and the insights gained in this study add to a growing list of possibilities for organizing metal and semiconductor nanorods that can be achieved using rational design.

Controlling complexity in assemblies of metal and semiconductor nanoparticles has the potential to expand the utilization of photonic devices into wavelength regimes that are currently inaccessible. Here we show that casting ultrathin films of asymmetric block copolymers on topographically defined substrates affords four types of mixed patterns through fine control of film thickness. Analysis of top-view and cross-sectional images revealed different morphological behavior of the film in the trench and on the plateau, which was explained by the difference in the type of boundary imposed by each topographic feature. Exposed domains were chemically modified and selectively decorated with gold nanoparticles, giving rise to nanoparticle superstructures with mixed patterns in a controlled fashion. We envisage utilization of such hierarchical superstructures as plasmon waveguides and metasurfaces.

Supramolecular polymers are based on noncovalent interactions, which impart unique properties such as dynamic behavior, concentration-dependent degree of polymerization, and environmental responsiveness. While linear supramolecular polymers are ubiquitous and have been extensively studied, branched polymers that are based exclusively on supramolecular interactions are much less abundant, and a fundamental understanding of their molecular-level structure is still lacking. We report on the preparation of branched, all-supramolecular polymers based on a combination of a bisureidotoluene building block [N,N′-2,4-bis((2-ethylhexyl)ureido)toluene (EHUT)], which is associated with four-point hydrogen bonding, and three anionic co-monomers featuring one, two, or three sulfonate groups. The co-monomers were designed to serve as a chain stopper, a bifunctional linear comonomer, and a branch point. Whereas combination of EHUT with the singly functionalized co-monomer led to linear supramolecular chains, diffusion and viscosity data indicate that branched supramolecular polymers were obtained when EHUT was combined not only with the triply functionalized molecules but also with the doubly functionalized molecules. Theoretical analysis based on an adaptation of Flory’s theory of branched polymers suggests that in both cases, the interaction of certain EHUT units
with the multiply functionalized co-monomers converted these EHUT units into branch points, which led to substantially reduced viscosities in these systems. The insights gained from this study enable tuning the properties of supramolecular polymers not only by
concentration and temperature but also by introducing appropriately designed molecular additives. This may lead to the development of sophisticated smart materials.

Arrays of alternating metallic nanostructures present hybrid properties, which are useful for applications in photonics and catalysis. Block copolymer films provide versatile templates for fabricating periodic arrays of nanowires. Yet, creating arrays with alternating compositions or structures requires different modifications of domains of the same kind. By controlling the penetration depth of metal precursors into the film we were able to impregnate different layers of copolymer cylinders with different metals. Capitalizing on the hexagonal packing of the cylinders led to simultaneous formation of nanowires with alternating compositions and periodic arrangement on the substrate after plasma etching. Selective deposition of nanoparticles on the film enabled creating alternating bare and decorated nanowires, as well as trimetallic nanowire arrays.

Bottlebrush block copolymers offer unique advantages for polymer-nanoparticle assembly, arising from the stiffness of their backbones and the compositional tunability afforded by the lengths of the grafts in each block independently. The morphologies of ultrathin bottlebrush block copolymer films are extremely sensitive to the chemistry of the substrate. Modifying the substrate with a polymer brush that corresponds to one of the blocks of the bottlebrush copolymer leads to different, often non-bulk morphologies that relate to the interaction of the copolymer with the substrate, which is dictated by the bottlebrush polymer composition. In this work, we investigate the assembly of bottlebrush block copolymers of different compositions with gold nanoparticles, which are modified with polymeric ligands that correspond to one of the blocks. Our results show that the net interaction of the copolymer with the substrate influences the self-assembly process, leading to two types of routes: the co-assembly route, in which the nanoparticles are organized by the polymer into periodic structures, or macrophase separation. In the co-assembly route, selective substrates slightly distort the shape of the domains. The nanoparticles, in turn, influence the kinetics of the process by their interaction with the substrate.

Ultraconfined block copolymer films present non-bulk structures that are highly sensitive to film thickness and are strongly influenced by the wetting properties of the substrate. Here we describe the self-assembly of bottlebrush block copolymers with varying side-chain lengths on different types of substrates. Our results show a pronounced influence of the nature of the substrate on the self-assembled morphology and the surface patterns that evolve during solvent-vapor annealing. In particular, we observe by experiments and simulations a transient, substrate-driven morphology of cylinder-like structures obtained in films of doubly symmetric (i.e., backbone and side-chains) bottlebrush block copolymer despite the general tendency of these polymers to form lamellar structures. The insights gained from this study highlight the ability to use the substrate chemistry for inducing the formation of unique morphologies in bottlebrush block copolymer films.